Modern high performance corrugators produce very large volumes. Leading Original Equipment Manufacturers and End Users choose Ammeraal Beltech belting solutions for their reliability and safe processing.
Tarjoamme raskaan käytön uni-moduulihihnoja paperirullien käsittelyyn, aallotuskoneiden prosessihihnoiksi, pinojen kuljetusjärjestelmiin ja toimialakohtaisiksi prosessihihnoiksi.
“Ammeraal Beltech, for the widest range of industry-specific belting solutions. Our belts will help you improve the efficiency of your production process.”
Hermann Nelles
Global Industry Segment Manager Paper, Print & Corrugated Board
Tutustu aaltopahvin tuotantoprosesseihin ja hihnasuosituksiimme
This infographic is used as a general indicative example only.
Actual factory and process configurations could vary, but our industry experts know them all.
If you need it, we’ve got it – Ammeraal Beltech offers the widest range of conveyor and process belts to fulfill all the application requirements of the Corrugated Board and Box-Making Industry.
Paperirullat siirretään aallotuskoneelle, jossa aallotusprosessi alkaa. Moduuli XLB kuljettaa paperirullat aukirullaukseen.
Main challenges
- Reliable paper supply
- Damage to the paper-reels
Solutions
- Easy handling
- Safety
This high-speed (up to 400 m/min) process involves lifting freshly glued, single-faced web to the bridges. For this step, belts are often paired in a ‘sandwich’ construction.
Main challenges
- Paper jams caused by web slippage
- Belt elongation / tracking issues
- Damage from mechanical fasteners
- Maintenance and repair
- Temperature resistance up to 120 °C and high moisture
Solutions
- Bridge riser belt solutions reduce waste and increase up-time
- Fabric surface matches application friction needs
- ZipLink® splicing eliminates the need for mechanical fasteners and is quick, strong and won’t hurt your product
- ZipLink® Belts won’t mistrack, splicing is quick and splice kits are super-easy to use
- ZipLink® Belts can handle high temperatures and high moisture levels
Tämä käyttö edellyttää yksipuolisen rainan kuljettamisen sillalle ja sen yli liimaukseen ja laminointiin.
Main challenges
- Short lifetimes for belts due to high temperature and moisture levels
- Marking of paper
- Paper tears
Solutions
- Heat and humidity resistant belts for a longer life expectancy
- No moisture seepage from belt
- Cotton covers offer the most reliable grip for safe transportation
Tämä prosessi sisältää tuotteen tarkan asemoinnin myötävirtaan jarruhihnalle; rei’itetyt kitkan ja kulutusta kestävät hihnat sekä alipaineistettu liukualusta mahdollistavat moitteettoman arkin ohjauksen.
Main challenges
- Loss of product control when belts curl at the edges
- Downtime due to mistracking
- Downtime for splicing
- Mechanical fasteners damage sheets and cause extra wear on slider beds
Solutions
- The no-curl technology used in Ammeraal Beltech belts solves this problem
- ZipLink® splices remain unaffected up to 70 °C and don’t require retensioning
- No dismantling is needed for splicing with ZipLink® and installation takes 15 minutes
- Homogeneous ZipLink® splice reduces potential for damage and wear
Tämä vaihe sisältää karistuksen/levyjen kohdistuksen, erottelun ja kuljetuksen jollekin pinoajista. Levyn liikkeen ohjaus on erittäin tärkeää tässä vaiheessa.
Main challenges
- Tracking issues when loading warm sheets onto stacker belt
Solutions
- The precise performance of Ammeraal Beltech belts means fewer manual interventions to get proper stacks
Pinojen kuljettaminen pinoamishihnalta voidaan tehdä hihnoilla, jotka parantavat tehokkuutta ja vähentävät hukkaa ja työturvallisuusriskejä.
Main challenges
- Operator / worker safety (walking on rollers)
- Product damage
Solutions
- New uni JCB boasts a special anti-slip Y-surface and clearly marked belt edges
- The uni JCB eliminates contact pressure damage, dirt marking and elephant’s feet
Esisyöttölaitteet syöttävät arkkeja jatkoprosesseihin, muun muassa taittoliimauslaitteisiin ja laatikkokoneisiin.
Main challenges
- Marking of board by fastener or cover profile
Solutions
- Ammeraal Beltech belts are designed to eliminate marking
- Our own unique Ultrafeed 500 is well known in the industry
Taitto-osio vaatii erikoishihnoja, jotta aihioiden tarkka taitto onnistuu. Ammeraal Beltechin Flexo-taittokonehihnoissa on hyvä kitkapinta eliminoimassa luistoa ja tukoksia.
Main challenges
- Maintaining production speed without sacrificing product quality
Solutions
- Our belts prevent slippage, even at full operating speed
Many different types of process belts for various machine-types and processes are available. Infeed belts (timing belts, vacuum belts, flat belts etc.) pushing the sheets into the converting machine. Transfer belts and transport belts plunge the sheets through the printing units.
Main challenges
Product waste
- Imperfect product functioning
- Damage from failing fasteners
- Comes at highest of costs because the product is at finishing stage
Machine down time
- Short belt life from edge fraying
- Belt replacement is a long process
- Fastener failure
Solutions
- Easy to install
- Extended lifetime
- Accuracy
- No damage
- Heat-resistance
Tässä tuotantovaiheessa aaltopahvilevyt saavat painatuksen ennen laatikoiksi muotoilua.
Main challenges
- Mistracking leads to poor printing quality
- Very time-consuming belt replacement
Solutions
- The Ammeraal Beltech base belt / timing belt system offers outstanding accuracy
- Our belts can be replaced on-site quickly and easily
Aihiot syötetään koneeseen ja siirretään sen läpi kuljetus- ja taittoliimaushihnojen avulla.
Main challenges
- Excessive belt cover wear leading to frequent downtime
Solutions
- Hard-wearing covers and durable belts deliver much longer belt life expectancy
RecommendedTuotteet
Recommended Products are only a sub-set of our extensive product line-up, the widest in the business. Our experts can help you find the right belt. Fill-in the contact form or go to our Contact page.
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