Today, accurate and quick order-picking and distribution are key to successful business performance. Maintaining your operations at optimal standards means creating the most reliable and highest-quality system possible, and for that, you need the best partner you can find.
Growing demand of B2C has resulted in the emergence of multiple delivery models and distribution hub types:
- Receiving Centres
- Fulfillment Centres
- Sortation Centres
- Traditional Distribution Centres
Most of these involve a basic model of receiving (infeed), sorting and dispatching (outfeed) which we concentrate on in this section.
“Not only do we have quality belting for logistics, we go one step further through our fabrication and service capabilities. Trust our dedicated service professionals to improve your uptime.”
Florian Kley
Global Industry Segment Manager Logistics
Distribution & Warehousing
Explore Parcel and Sortation processes and our recommended products
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This infographic is used as a general indicative example only.
Actual factory and process configurations could vary, but our industry experts know them all.
Main challenges
- Large facilities
- Faster speeds
- Large variety of parcel size and materials (e.g. poly bags)
- Energy efficiency
- Greater need for belt reliability
Solutions
- Energy-saving concepts to significantly reduce power consumption
- Low-noise properties for quieter, better workplace conditions
- Flame-retardant and anti-static material to minimise risk of fire
- Impact-resistant, high-friction options for damage reduction
- Abrasion-resistant, temperature-resistant and weatherproof material for reliable performance under all conditions
Be- und Entladung von Paketen direkt von Anhängern/Fahrzeugen mit Teleskopförderern. Unsere Teleskopförderer reichen in das Fahrzeug hinein und klappen nach der Verwendung weg.
Main challenges
- Need for good tracking due to side loading
- Edge fray & curl
- Ease of maintenance
- Durability
Solutions
- Plied belt instead of interwoven type (we offer direct equivalents)
- Our Flexam EX construction is proven & used worldwide
- Our impact resistant range of belts give extra longevity due to their unique construction
- The above belt types (listed individually below) offer improved tracking & fray resistance
Wie Teleskop, dient aber zum Ent- und Beladen kleinerer Anhänger/Fahrzeuge. Der Endabschnitt ist absenkbar, um die Förderung aus verschiedenen Höhen zu ermöglichen.
Main challenges
- Need for good tracking due to side loading
- Good grip needed to convey parcels up/down the incline / decline
Solutions
- Our Flexam EX construction is proven and used worldwide
- Our A47 cover is proven for the grip of the parcels
Linearförderer befinden sich im Zentrum des Logistikbetriebs und verrichten häufig die Hauptarbeit. Sie verbrauchen auch einen Großteil der Energie.
Main challenges
- Heavy loads
- Energy efficient
- Difficult to track due to length & load resulting in edge fray
- Safety issues (fire) due to long lengths
- Geräuscharm
- Edge fray can lead to residue on the conveyor and floor
Solutions
- Our energy saving belt range significantly reduces the power required to drive the belt
- Our IR range handles the heavy loads, reduce fray, improve tracking and are energy efficient
- Low noise fabrics used in the belt construction
- Belts can be flame retardant to ISO 340 to reduce the risk of fire spreading
- Reduced elongation of the belt
- Improved reliability
Pakete müssen innerhalb des Betriebs häufig die Ebene wechseln, z. B. bei Steigungen von der Zuführung (Anhänger/Ausleger) zu den Ebenen des Sortiersystems.
Main challenges
- Hohe Haftung
- Consistent cover wear to improve belt durability
- Belt edge fray
- Damage at transfer points due to split parcels
Solutions
- Our special profiles for increased grip
- Our Flexam proven high grip A32 longitudinal rib profile
- Our impact resistant range of belts give extra longevity due to their unique construction
Enge Kurven, Kurvenförderer/Bänder ändern die Richtung des Linienverlaufs im System.
Main challenges
- High speeds
- Accurate dimensions
- Flexibility of fabric
- Noise
Solutions
- Our low noise yet strong curve belts can handle the high-speeds
- Special fabrics designed for the accuracy & fabrication requirements of curve belts
Bei der Materialförderung sind angetriebene Rollenbahnen unerlässlich. Nicht nur für den Transport von A nach B, sondern es werden auch Kommissionier- oder Sortiervorgänge auf angetriebenen Rollenbahnen durchgeführt.
Main challenges
- High efficiency at lowest cost
- Noise
- Quick replacement or easy repair
Solutions
- Sophisticated belt design for lowest energy consumption
- Extended service life thanks to our abrasion and wear-resistant covers
- No elongation, dimensional stable – no re-tensioning necessary
- Simple and quick splicing with our QuickSplice tools
Ein Flachband treibt die konischen Tragrollen am Innenradius an. Da ein Flachband nicht über seine Breite in eine Kurve gebogen werden kann.
Main challenges
- High efficiency at lowest cost
- Noise
- Quick replacement or easy repair
- Short take-up system
Solutions
- Sophisticated belt design for lowest energy consumption
- Extended service life thanks to our abrasion and wear-resistant covers
- No elongation, dimensional stable – no re-tensioning necessary
- Simple and quick splicing with our QuickSplice tools
Ein automatischer Paket-Vereinzeler (Automatic Parcel Singulator, APS) macht aus einem einfachen Massengut-Fördersystem ein ergonomisch und betrieblich effizientes System, bei dem Sie den vor- und den nachgelagerten Paketfluss kontrollieren können.
Main challenges
- Efficiency, belts working in sync together
- Need of different belts (e.g. flat belts, roller drive belts, and PU or PVC-coated belts), all capable of delivering high-performance and durability
Solutions
- Fortunately, Ammeraal Beltech is your One-Stop Belt Shop and we can provide, install and service all the different belts that your APS requires
Die Phase des Betriebs, in der Pakete gesammelt (abgeholt) werden, um einen konstanten Fluss in die Induktionsphase zu gewährleisten.
Main challenges
- Wear and tear
- Belt longevity
- Good tracking needed due to uneven loads
Solutions
- Good hard polymer top covers providing the low COF (coefficient of friction) and durability necessary for this stage
- Our EX fabric construction to resist wear & tear but provide good tracking characteristics
Pakete in gleichmäßigen Abständen der Sortieranlage zuführen. Förderbänder mit 4 bis 6 Abschnitten für eine genau dosierte Zuführung in die Sortieranlage.
Main challenges
- Need for good even grip of parcel to control speed & location in center of belt
- Good tracking needed to ensure position of parcel
- Flexible conveyor design needed due to smaller parcels
Solutions
- Our Flexam proven A32 longitudinal groove profile for consistent grip
- New self-tracking range of elastic belts to give more design flexibility & tracking improvements
Einschleuser sind dafür konzipiert, Förderer in einem System zu verbinden und dabei Pakete mit Präzision und hoher Geschwindigkeit von einer Förderstrecke in einer anderen einzugliedern.
Main challenges
- Belts have to perform with 45 degree angle
- Belts need to track well
- Narrow tolerances / accuracy
- Small drum diameters
- High temperatures
Solutions
- Longitudinal and laterally flexible belts
- Lateral stability for perfect tracking
- High temperature resistant and flame-retardant
- Our belts offer low COF (coefficient of friction) bottom covers
- Anti-static properties
Einschleuser sind dafür konzipiert, Förderer in einem System zu verbinden und dabei Pakete mit Präzision und hoher Geschwindigkeit von einer Förderstrecke in einer anderen einzugliedern.
Main challenges
- Belts have to perform with 45 degree angle
- Belts need to track well
- Narrow tolerances / accuracy
- Small drum diameters
- High temperatures
Main challenges
- Belts have to perform with 45 degree angle
- Belts need to track well
- Narrow tolerances / accuracy
- Small drum diameters
- High temperatures
A number of conveyors are used in the system to check weight, dimensions & labels (bar codes) of the parcels.
Main challenges
- Good belt cover finish needed
- Splice consistency on aesthetics and thickness (weight)
Solutions
- Our range of belts offer the cover quality & ease of splicing to meet the application requirements
Cross Belt Sorters are completely at home in the high-speed environment helping to minimise transfer times while maximising conveying performance.
Main challenges
- Need for speed, precision
- Avoiding jams and mis-sorting
- Need for consistent COF (coefficient of friction) on covers
- Flexible, low elongation fabrics needed
- Need for durability & safety
Solutions
- Special fabric construction to maintain accuracy and shape
- Long wearing top covers
- Excellent grip properties
- Flame-retardant according to ISO340
Ammeraal Beltech quality ensures maximum service life.
Pullers, pushers, merging facilities – all of these processes require belts that have special coatings to guarantee the firmest possible grip and smooth transport of parcels.
Main challenges
- Friction and heavy loads
- Grip / resistance
- Uptime
Solutions
- Our impact resistant Flexam Belts are an industry favorite
- Flame-retardant according to ISO340
- No elongation of the belt
- No re-tensioning needed on most applications
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