uni SNB M2 20% open nub top is a new modular belt designed to minimize sticking and adherence of wet products, raising hygiene standards in fruit, vegetable, and seafood processing industries.

Are you wondering what makes this belt stand out? Keep reading to discover its key features, applications, and specifications!

Superior drainage and non-stick properties for optimal performance

This innovative belt sets a new industry benchmark by offering a unique combination of superior drainage and non-stick properties, ensuring optimal performance in demanding food processing environments.

Drainage capabilities – belts with perforations (also known as open belts) are required to allow air flow. However, at the same time, it is important to prevent the product from falling through the openings in the belt. That’s why uni SNB was engineered with open design, allowing better drainage but also supporting product.

Non-stick properties – in flighted belts, products often stick to the flights or belt surface and sometimes carry over into the return section of the conveyor. This leads to product loss when items fall to the floor, increased cleaning requirements, and higher cost of ownership. uni SNB nub top design features nubs that reduce adhesion of wet products to the belt surface, significantly minimizing these issues and improving overall efficiency.

Versatile applications: uni SNB nub top belt for vegetables, shrimp processing, and harsh environments

uni SNB nub top can be used in applications such as washing, de-watering, cooling, and mixing processes for vegetables, leafy greens, and other light or sticky products. It can also be used in shrimp glazing process, where it enhances hygiene and operational efficiency.

In shrimp processing, this belt can transport the product out of the water tanks on a slope without supports, so that it does not interfere with the inspection process.

Apart from non-stick features, uni SNB nub top offers enhanced durability against low temperatures, chemical exposure, and impacts, making it ideal for rigorous processing environments.

It offers dynamic open hinges and is compatible with our UltraClean hygienic sprockets. It can be ordered with side guards and/or flights and is available in both PE (Polyethylene), PP (Polypropylene) and POM materials (Polyoxymethylene), in blue or white, to meet various operational needs.

uni SNB M2 20% open nub top – the latest in hygienic modular belts for food processing

The uni SNB M2 20% open nub top is the latest addition to the Ammeraal Beltech modular belt range and a key part of the best-selling uni SNB series. It complements our existing solutions, including uni MPB 20% open nub top for the fruit and vegetable industry and the uni MPB 25% open cone top designed for seafood processing.

If you’re in need of reliable, hygienic solutions for your food processing operations, contact our sales team today. You can also read more about food safety and discover how our products are designed to support the highest standards in the industry.

Recognized for our commitment to reliable production and seamless supply chains, Ammeraal Beltech has been nominated for the Best Process & Parts Supplier at the prestigious #DISCA24 Awards!

In an ever-evolving and challenging supply chain landscape, our team has remained committed to delivering excellence. From sharing our belting expertise to reliable production and transparent communication, we strive to be a partner our customers can count on.

Just like a trusted teammate, we are here to support our clients through every challenge –  ensuring success at every step.

Stay tuned for the results and thank you for trusting us to be your partner in progress!

With over 60 years of experience in processing and conveying applications in the building materials sector, we’re introducing another innovation to help you transport ceramic tiles.

Currently, on the market you can find traditional thermoweldable belts. Unfortunately, these may come with a short belt lifetime because of splice failures and need frequent replacement.

In order to design a product that solves these challenges we’ve been working on with both original equipment manufacturers and end users. That’s how ZipGuide belts came to life. They go with easy and fast splicing method, have good grip and wear resistance. They are made to convey tiles through firing, handling and packaging production stages of your ceramic, designed to boost your ceramic manufacturing.

Effortless belt installation and splicing with ZipGuide belting solution

The most important feature of ZipGuide is the quick splicing and installation process on drive systems.

Switching to ZipGuide can potentially cut down belt replacement time and staffing needs by over 50%. How is that?

  • This splicing method has no weak points, so the belt is more durable and you spend less money on new belts for replacement.
  • Quick replacement means reduced downtime.
  • Easy replacement means less human errors and no need for special tools.
  • Splicing is stable and safe.
  • The installation is so easy that you don’t need assistance from external services.

To see how you can replace the belts, see the instruction with photos and descriptions:

Ceramics industry challenges and Ammeraal Beltech solutions

Ceramic tiles are both heavy and fragile, which means they come with lots of challenges we’d like to address with our conveying belts.

Moving ceramic tiles on traditional belts might easily lead to belt coating degradation, ongoing repairs and costly maintenance. But worry not – ZipGuide belts are designed to safeguard your ceramic tiles at every stage of your production process.

ZipGuide belts are:

– made of high-grip natural rubber and nitrile, providing excellent grip even in wet conditions,

– high-temperature resistant so that they can o transport tiles to kilns,

– abrasion resistant – not easily worn and torn, serve you longer and cost you less,

– possible to enlogate and contract to avoid belt stretching,

– resistant to a wide range of chemicals, including acids, oils, solvents, and alkalis, which prevents belt deterioration and – as above – extends its lifetime.

There is also a broad range of customization options for ZipGuide belts. You can combine diverse top covers and guides, personalizing the belt to precisely to meet your application requirements.

Top cover materials options are as follows:

Lead the change in ceramics industry with Ammeraal Beltech products!

ZipGuide is immune to premature wear, resists abrasion on top covers and ensures superior adhesion. We believe that it’s an alternative to the belts currently found on the market and will ensure efficiency and reliability in every situation.

Contact your local representative and discuss which belt to choose for your own ceramics production site!

Important news for the bakery, beverage, and glass container manufacturing industries. There is a new chain series available from our modular belts range.

To meet the challenges in cooling deformation and chain weight, we’ve made improvements to the products we already have in our product portfolio, and developed a new, thicker, but lighter conveyor chain series.

Read on to learn more about it!

What is our side-flexing uni 253 and 255 series?

The uni 253 and uni 255 are modular plastic chains that have been designed with a specific emphasis on plate thickness to overcome the challenges faced by the bakery, beverage, and glass container manufacturing industries.

These side flexing chain series ensure exceptional product stability during lateral movements and smooth transitions between chains and modular belts, providing maximum product safety throughout the entire conveying process.

uni 253 and uni 255 chains: what you need to know

 

Product details

–  The belt’s pitch is 25.4 mm (1″ in). The thickness equals 8.7 mm (0.34 in) for uni 253 and 12.7 mm (0.5 in) for uni 255.

–  Bevel, TAB, and magnetic hinges are available for uni 253. TAB and magnetic hinges are available for uni 255.

– The top surface for uni 253 can be flush grid (FG) or flat top (FT). The top surface for uni 255 is flat top (FT).

–  The belt fits industry standard 880 / 879 / 881 conveyor track.

– There are supporting products available. Sprockets are a must, and there are also components such as curves, tracks, wearstrips, etc.

For the detailed product and components range as well as CAD drawings, you can refer to the product page for chain belts. Please note that there are sizes available upon request – such as tooth sizes in sprockets. If you need a customized solution, do not hesitate to reach out.

 

Materials

The series is available in different materials. Below you can learn more about the materials and colors used for this new chain and how their features suit the belt’s purpose:

POM D – standard blue food-grade material for chains for general applications.

PA6 – black food-grade thermoplastic material meant for bakery and glass bottling. Very strong, stiff, with a high resistance to wear.

PA6.6-GFH – black food-grade heat-stabilized thermoplastic material with glass fiber reinforcement. It’s even more resistant to wear, as the glass fiber contributes to increasing these properties. Its maximum permissible working temperature is 180 °C.

POM-DK – dark grey reinforced POM material – acetal with Kevlar enhanced lubrication for food containers, one-way glass bottles high-speed dry applications, or bottling (PET case packers/palletizers). It provides lower friction and better wear resistance in the long term. ​​

The standard default pin material for all 253 and 255 chains ​is stainless steel.

 

Features

– Optimal performance and reliability – the chains can be used in a wide range of applications, low and high speed, as well as mass and single conveyors on both side-flexing and straight-running lines.

–  Ultimate wear resistance – heavy-duty thickness withstands high workload capacity.

– Improved stability of product transport and lateral transfers and less pulsation risk and polygonal effect. It’s all thanks to top-flight flatness and reduced gaps between links. The series optimizes container handling and minimizes downtime caused by product spillage.

– Reduced total cost of ownership and energy efficiency. The belt is lightweight, but without compromising strength.

 

Typical applications

These series are designed to withstand high working temperatures and abrasive environments. Here are examples of typical applications where uni 253 / 255 can shine:

– Multi-strand​ conveyor systems​ – straight and side-flexing​ sections combined ​on a single conveyor.

– Bakery industry​ – pan handling systems​ and lid handling systems​.

– Beverage industry – wine bottling, soft drinks, water, beer processing lines.

– Glass container manufacturing plants​, returnable glass processing lines, filler applications.

Contact us to learn more!

uni 253 / 255 ensures smooth and reliable transport of items, minimizing the risk of breakage and ensuring consistent output.

Get in touch with our sales team to discuss the product details and see how it can optimize your processes!

ZipLock offers an ideal solution for situations where minimizing belt replacement time is crucial, such as in airports and distribution centers, but also tire, corrugated board production, recycling plants.

Specifically designed for use in hard-to-reach areas, ZipLock eliminates the need for traditional mechanical belt fasteners, whether metal or plastic. These conventional fasteners can often introduce issues like noise, irregular belt movement, and potential damage to the belt load.

To ensure we provide the best solution portfolio, we are extending the range to now include a thinner Ziplock. The needs of the paper and logistics industries call for thinner, 2.3 mm belts, particularly for belt fastening applications and for endlessing the belt without the press. While it was previously not possible with the medium loop spiral fabric, which has a thickness 2.4 mm, now it is possible.

The new 589365 Flexam Ziplock type features small loop spiral fabric is just 1.8 mm thick, leading to increased ease of replacement and installation, as well as better cost-efficiency.

Choose Ziplock for easy belt installation and repairs!

To ensure we provide belts that meet the  industry standards and to accommodate our ever-expanding range of chains and components, we are excited to introduce the latest addition to our modular belting lineup – uni ITB (Industrial Thick Belt).

This belt is meant for heavy loads in abrasive environments where wear and impact resistance are crucial for productivity and streamlined operations.  It is easy to mount thanks to the uni Lockpin system and even easier when complemented with UltraFit® two-part sprockets. ITB can also run on standard sprockets.

Curious to learn more? Read on!

Product details

The belt’s pitch is 1.0″ and the thickness equals 0.5″. A smaller pitch minimises the polygonal effect, reducing tension fluctuations and enabling smaller inline transfer gaps for precise and consistent product conveying.

The heavy-duty thickness significantly boosts load capacity, ensuring it can withstand the wear of the most demanding manufacturing processes.

Top surface flatness enhances product stability and the solid closed hinge on the underside of the link enhances the belt’s wear resistance, and weight distribution. 

The uni ITB can smoothly run in both directions.

UltraFit® Two-part sprocket system – how does it work?

As mentioned before, uni ITB can run on UltraFit® two-part sprockets.

The UltraFit® system saves time and cuts costs with its built-in interchangeable adapters, ensuring perfect sprocket alignment across the belt width. These adapters come in two sizes: 25.0 mm (0.98 in) and 76.0 mm (2.99 in). Additionally, for the ITB, the UltraFit® is available with 16, 18, and 21 teeth, featuring adapters that fit both Metric and Imperial bore sizes for compatibility with most existing systems.

UltraFit® system offers several key benefits, including quick and simple sprocket installation or replacement, and easy belt re-alignment for improved performance, thanks to its adapters. The belt replacement can be done by just one person, eliminating the need for heavy lifting and increasing safety. The system ensures outstanding performance and reliability, increasing efficiency while reducing maintenance costs.

The belt can be up and running in 30 minutes!

Learn More About uni ITB

For more detailed insights into how the uni ITB  can optimize your industrial operations, improve efficiency, reduce downtime, and lower overall operational costs for your facility, click here.

Parcel sortation facilities often have belts installed in hard-to-reach locations, making it challenging and hazardous to bring in splicing tools. Replacing these belts quickly and easily is difficult. Possible issues could arise from using an external company for fitting jobs, having an inexperienced maintenance team, or handling heavy splicing tools. 

Changing the type or location of the belt is not a viable solution. However, we can ensure that belts can be replaced quickly, easily, and without special tools. With the right solutions, you can have the belt running again within minutes. 

So, what is the correct solution? 

Meet ZipLink®, the latest innovation from Ammeraal Beltech, designed to transform the way you manage your conveyor systems.  

The belt’s design combines cover materials with a spiral, which can be joined at any length with one single pin. As there is no splice area, there are also no weaker points in the whole belt, no extra thickness spots, or metal parts to damage machineries and goods.  

This game-changing belt link insert simplifies belt swapping, reducing maintenance costs. 

ZipLink® benefits 

  • Increased operation time. ZipLink® drastically reduces system downtime with belt installations completed in just minutes, leading to lower maintenance time and costs. 
  • Silent splice. ZipLink® offers a silent splice, unlike mechanical fasteners. It prevents damage to the conveyor and avoids adding load to the belt. 
  • Operational safety. Safe on-site installation is ensured without the need for heavy equipment. 
  • Economical use. With ZipLink®, there is no friction difference between the belt and the insert, resulting in smooth and economical operation. 

Ammeraal Beltech clients utilize ZipLink® in various applications, including gapping, live roller, strip merge, general and incline transport, and high-speed merging. Many ZipLink® users have reduced the time and personnel needed for belt changes by over 50%. 

Do you want to increase your production time and minimize downtime? Go to the link to learn more about ZipLink and our other belts for logistics! 

Conveyor systems are the backbone of fruit and vegetable processing plants, ensuring a smooth, continuous product flow. However, these systems are not foolproof and for food processors, this risk is unacceptable. 

At first glance, inclined finger cleats may seem like just another accessory of a conveyor belt. However, it’s thanks to them that fruit and vegetables don’t fall off in inclined conveyors and can be safely transported in dry bins or in the line outfeed. 

The latest addition to the Ammeraal Beltech portfolio, inclined finger cleats h 100 mm, ensure maximum food safety and efficiency in fruit and vegetable processing lines. They fully meet the international EU and FDA regulations. Their unique design – with no central pin – enhances the cleats’ durability and minimizes the risk of breakage, making them an invaluable addition to any food processing conveyor system.  

Reduced risk of breakage means less chance of broken cleat parts making their way into food. This is crucial for maintaining high food safety standards and avoiding costly recalls. 

Designed to handle delicate items like fruits and vegetables, these cleats ensure that products are correctly positioned and gently handled. This reduces bruising and damage, preserving the quality of the food and ensuring a correct shelf life. 

Contact our sales team for more information about this product and other solutions for fruit and vegetables and food safety! 

Ammeraal Beltech is excited to announce the expansion of our modular portfolio with the launch of three new products: the uni ITB modular belt, and the uni 253 and uni 255 belt chains. These additions are engineered to meet the evolving demands of various industries, including bakery, beverage, corrugated and glass container manufacturing. The new products offer superior performance, durability, and versatility, ensuring that your operations run smoothly and efficiently.

uni Industrial Thick Belt (ITB)

The uni Industrial Thick Belt, or ITB, is proudly molded and assembled in Reading, Pennsylvania, exemplifying our commitment to bringing more production to the U.S. and being Built American Proud. This heavy-duty, straight-running modular belt is perfect for demanding applications, including bakery, beverage, tire, and corrugated industries. Key features of the uni ITB include:

  • Enhanced Stability: A 0.5 inch thickness, a 1.0 inch pitch, and smooth flat top surface ensure consistent motion and maximum product stability. When paired with the uni 255 chain, the uni ITB facilitates seamless lateral transfers, making it perfect for applications that require precise product movement.
  • Superior Wear Resistance: The solid closed hinge design and high-quality uni lockpin provide excellent protection against abrasive contamination, reducing pin wear and extending the belt’s lifespan.
  • Seamless Integration: The uni ITB offers compatibility with existing conveyor systems, allowing for seamless integration into current setups and eliminating the need for any conveyor design modifications.

uni 253 and 255 Chains

The uni 253 and 255 chains are the latest innovations in our side-flexing modular chain belt range. Designed with a focus on plate thickness, these chains offer unique benefits suited to different operational needs.

  • Plate Thickness: The uni 253 chain features a thickness of 0.34 inches, offering a balance of strength and flexibility, making it suitable for standard applications. The uni 255 chain, with a thickness of 0.5 inch, provides additional durability and stability, ideal for more demanding environments.
  • Hinge Types: The uni 253 is available with bevel, TAB, and magnetic hinges, while the uni 255 offers TAB and magnetic hinge options. These variations ensure that the chains can be tailored to specific applications and operational needs.
  • Material Options: The chains are available in materials such as POM-D, PA6.6, and PP, each offering unique properties like low friction, high strength, and suitability for high-temperature applications.

Applications and Benefits

  • Wide Range of Applications: The uni ITB, 253, and 255 chains are versatile solutions for various industries, including multi-strand conveyor systems, bakery pan handling, beverage bottling, glass container manufacturing, and more. The ITB excels in straight-running applications, while the 253 and 255 chains are designed for side-flexing, ensuring smooth transitions and consistent product handling when used together.
  • Reduced Maintenance and Downtime: The innovative design of the ITB uni lockpin system ensures easy installation and removal, significantly reducing maintenance time and costs. The compatibility of these products with existing conveyor designs allows for straightforward integration, making them ideal for enhancing current setups.
  • Safety and Efficiency: The closed flat top design, combined with reduced gaps between links, minimizes the risk of product spillage, enhancing workplace safety. The lightweight nature of the uni ITB, 253, and 255 chains also contributes to reduced energy consumption, optimizing operational costs.
  • Supporting Products: To enhance the performance and ease of installation, the uni ITB is complemented by the uni UltraFit® Two-Part Sprocket. This sprocket design simplifies the installation and alignment process, allowing for quick and accurate setup without the need for special tools. This innovation reduces downtime and enhances belt performance, making it a valuable addition to any conveyor system. Learn More about the uni UltraFit® Two-Part Sprocket Voici.

Investing in U.S. Production and Inventory

At Ammeraal Beltech, we’ve made significant investments in our Chains & Components Program to better serve our customers. The new uni ITB is proudly molded and assembled in the U.S., ensuring superior quality and faster delivery times. For the uni 253 and 255 chains, our expanded U.S. storage facilities maintain a robust inventory, reducing lead times and ensuring prompt availability. Our commitment to being Built American Proud means these innovative products are designed to meet your needs with the reliability and support you deserve.

Ammeraal Beltech’s latest modular belt products are designed to meet the highest standards of quality and performance. Whether you are looking to enhance your existing systems or implement new solutions, the uni ITB, 253, and 255 chains offer unmatched reliability and efficiency. Learn more about our modular belt options Voici.