Whether it’s biscuits, cookies, snacks or other baked items, the Bakery Industry produces an irreplaceable part of our daily diet. This means that industrial bakery lines must keep moving, no matter what.
“SAFE & CLEAN Bakery Belts for all your applications. Helping you bake it better!”
Giuseppe Allais
Global Industry Segment Manager Food
Bakery: Cookies
Explore Bakery processes and our recommended products
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Deze infographic dient uitsluitend als algemeen indicatief voorbeeld.
Feitelijke fabriek- en procesconfiguraties kunnen variëren, maar onze industrie-experts kennen ze allemaal. Above overview shows the factory lay-out with the rotary cutter. The rotary moulder and depositor are published separately. Please use the drop-down menu for more details.
Dit is waar het allemaal begint! De grootte en vorm van het natte deeg wordt voor verschillende bakkerijproducten bepaald.
Belangrijkste uitdagingen
- Sticky dough can cause release difficulties
- Belts with dough residue can be hard to clean
- Mistracking and slippage often occur with contaminated belts
Oplossingen
- Better release performance with non-stick material and non-stick surfaces
- Easy-to-clean and maintain belt surfaces
- Light blue belts for easier detection of residue or contaminants
Deze processtap, die zorgt voor regelmatige deegdikte, vereist een hoogwaardige transportbandprestatie voor een probleemloze overdracht tussen de lamineringsstations.
Belangrijkste uitdagingen
- Accurate belt tracking and regular belt speed are essential
- Belt surfaces must be easy-to-clean
Oplossingen
- Belt body with a high degree of lateral stability
- Non-stick belt surface for easy release and easy cleaning
- Light blue belts to facilitate detection of hygiene / contamination issues
De kwaliteit van de koekjes hangt voor een groot deel af van de juiste band met de juiste grip- en lossingseigenschappen tijdens het snijproces, als het deeg delicaat en dun is.
Belangrijkste uitdagingen
- The correct alignment between product and rotary cutting drum must be maintained
- The process activity can shorten belt life
- Maintaining accurate product speed on the belt is essential
- The product release to the next belt needs to be as smooth as possible
Oplossingen
- A belt body with a high degree of lateral stability
- Superior grip and release belt properties, thanks to innovative belt materials
- A belt designed for durability as well as performance
AmDough Eindloos Geweven Banden bieden een ongeëvenaarde kwaliteit in garen materiaalkeuze en weefontwerpen. Het brede scala aan AmDough oplossingen garandeert de juiste roterende deegwals-band voor de juiste deegextractie.
Belangrijkste uitdagingen
- Belts wear out or lose performance standards quickly
- The mould can “trap” the dough, leading to unacceptable wastage levels
Oplossingen
- Durable truly Endless Woven Belts for long-lasting, reliable performance
- Treated belt to reduce possible shrinkage
- A selection of optimal fabrics for reliable dough extraction
De verschillende deegingrediënten worden rechtstreeks uit spuitkoppen op de band gespoten en zo worden de koekjes gevormd. Hier zijn hygiëne en bestendigheid tegen olie en vet erg belangrijk.
Belangrijkste uitdagingen
- The dough transfer can be problematic
- Belts can leave imprints on the dough
- Covers must be cleaned to rigorous standards
Oplossingen
- Belts with high flexibility for better transfer
- A smooth and glossy belt surface to avoid any imprints
- Scraper-friendly belt material to make cleaning easier
Releasing the thin dough as the products head into the oven and then taking the biscuits off the steel belt after the baking process are both very delicate steps in the manufacturing process. High temperatures, high-speeds and very small transfer points for reliable product positioning are all elements that require high-quality, high-performance belts.
Belangrijkste uitdagingen
- The extreme operational conditions can lead to short belt lifetimes
- Product release from the Infeeder can be problematic
- Improper product positioning after transfer from Infeeder can lead to product waste
Oplossingen
- High-quality polyurethane Ultranyl synthetic belt material for high temperatures
- Heat-resistant and flame-retardant Modular Belts
- Inclined and reinforced splices on Synthetic Belts for longer lifetimes
- Non-stick matt belt finish for easy and reliable release
Voordat gebakken koekjes uit de oven naar de inpakmachines worden getransporteerd, is het van essentieel belang om ervoor te zorgen dat het product voldoende is afgekoeld.
Belangrijkste uitdagingen
- Belts often mistrack
- The heat can cause a browning effect on the belts
- Product can slip on belt surface while moving on inclined bridge belt sections
- Belt installation can be time-consuming and labour-intensive
Oplossingen
- Extra lateral belt fabric stability to avoid mistracking
- High-quality belt materials, including Ultranyl, Nonex and Ropanyl, for heat-resistance and superior operational performance
- State-of-the-art Maestro splicing tools for quick and easy belt installation
A very delicate stage in the production process, stacking is carried out by a set of conveyors (one of which runs at a lower speed than the other) gently overlapping and piling up the cookies along the metal rails for the horizontal flow-wrap packing equipment.
Belangrijkste uitdagingen
- Product damage and a consequent accumulation of crumbs can be caused by belt friction
- Crumbs can present cleaning issues
- Metal rails can damage the belt’s top cover
Oplossingen
- Low-friction belt top cover finish, even in the splice area
- Very fine matt finish for delicate cookie handling
- Wear-resistant cover material capable of withstanding frequent contact with metal
To ensure that the finished product ends up in just the right position for the flow-pack equipment, precise belt grip is essential. Accumulating or pulling fragile products requires either perforated high-grip belts or matt-finish belts to ensure low friction.
Belangrijkste uitdagingen
- Belt grip must be consistent and reliable
- Belt tolerances for packaging applications are very tight
- Belts for this application often have short lifetimes
Oplossingen
- Ammeraal Beltech One-Stop Belt Shop for just the right belt
- A wide variety of profiled belts and cover materials / finishes for precise performance and grip
- Belts made from flexible and durable materials for long-lasting