Parcel sortation facilities often have belts installed in hard-to-reach locations, making it challenging and hazardous to bring in splicing tools. Replacing these belts quickly and easily is difficult. Possible issues could arise from using an external company for fitting jobs, having an inexperienced maintenance team, or handling heavy splicing tools. 

Changing the type or location of the belt is not a viable solution. However, we can ensure that belts can be replaced quickly, easily, and without special tools. With the right solutions, you can have the belt running again within minutes. 

So, what is the correct solution? 

Meet ZipLink®, the latest innovation from Ammeraal Beltech, designed to transform the way you manage your conveyor systems.  

The belt’s design combines cover materials with a spiral, which can be joined at any length with one single pin. As there is no splice area, there are also no weaker points in the whole belt, no extra thickness spots, or metal parts to damage machineries and goods.  

This game-changing belt link insert simplifies belt swapping, reducing maintenance costs. 

ZipLink® benefits 

  • Increased operation time. ZipLink® drastically reduces system downtime with belt installations completed in just minutes, leading to lower maintenance time and costs. 
  • Silent splice. ZipLink® offers a silent splice, unlike mechanical fasteners. It prevents damage to the conveyor and avoids adding load to the belt. 
  • Operational safety. Safe on-site installation is ensured without the need for heavy equipment. 
  • Economical use. With ZipLink®, there is no friction difference between the belt and the insert, resulting in smooth and economical operation. 

Ammeraal Beltech clients utilize ZipLink® in various applications, including gapping, live roller, strip merge, general and incline transport, and high-speed merging. Many ZipLink® users have reduced the time and personnel needed for belt changes by over 50%. 

Do you want to increase your production time and minimize downtime? Go to the link to learn more about ZipLink and our other belts for logistics! 

Conveyor systems are the backbone of fruit and vegetable processing plants, ensuring a smooth, continuous product flow. However, these systems are not foolproof and for food processors, this risk is unacceptable. 

At first glance, inclined finger cleats may seem like just another accessory of a conveyor belt. However, it’s thanks to them that fruit and vegetables don’t fall off in inclined conveyors and can be safely transported in dry bins or in the line outfeed. 

The latest addition to the Ammeraal Beltech portfolio, inclined finger cleats h 100 mm, ensure maximum food safety and efficiency in fruit and vegetable processing lines. They fully meet the international EU and FDA regulations. Their unique design – with no central pin – enhances the cleats’ durability and minimizes the risk of breakage, making them an invaluable addition to any food processing conveyor system.  

Reduced risk of breakage means less chance of broken cleat parts making their way into food. This is crucial for maintaining high food safety standards and avoiding costly recalls. 

Designed to handle delicate items like fruits and vegetables, these cleats ensure that products are correctly positioned and gently handled. This reduces bruising and damage, preserving the quality of the food and ensuring a correct shelf life. 

Contact our sales team for more information about this product and other solutions for fruit and vegetables and food safety! 

Ammeraal Beltech is excited to announce the expansion of our modular portfolio with the launch of three new products: the uni ITB modular belt, and the uni 253 and uni 255 belt chains. These additions are engineered to meet the evolving demands of various industries, including bakery, beverage, corrugated and glass container manufacturing. The new products offer superior performance, durability, and versatility, ensuring that your operations run smoothly and efficiently.

uni Industrial Thick Belt (ITB)

The uni Industrial Thick Belt, or ITB, is proudly molded and assembled in Reading, Pennsylvania, exemplifying our commitment to bringing more production to the U.S. and being Built American Proud. This heavy-duty, straight-running modular belt is perfect for demanding applications, including bakery, beverage, tire, and corrugated industries. Key features of the uni ITB include:

  • Enhanced Stability: A 0.5 inch thickness, a 1.0 inch pitch, and smooth flat top surface ensure consistent motion and maximum product stability. When paired with the uni 255 chain, the uni ITB facilitates seamless lateral transfers, making it perfect for applications that require precise product movement.
  • Superior Wear Resistance: The solid closed hinge design and high-quality uni lockpin provide excellent protection against abrasive contamination, reducing pin wear and extending the belt’s lifespan.
  • Seamless Integration: The uni ITB offers compatibility with existing conveyor systems, allowing for seamless integration into current setups and eliminating the need for any conveyor design modifications.

uni 253 and 255 Chains

The uni 253 and 255 chains are the latest innovations in our side-flexing modular chain belt range. Designed with a focus on plate thickness, these chains offer unique benefits suited to different operational needs.

  • Plate Thickness: The uni 253 chain features a thickness of 0.34 inches, offering a balance of strength and flexibility, making it suitable for standard applications. The uni 255 chain, with a thickness of 0.5 inch, provides additional durability and stability, ideal for more demanding environments.
  • Hinge Types: The uni 253 is available with bevel, TAB, and magnetic hinges, while the uni 255 offers TAB and magnetic hinge options. These variations ensure that the chains can be tailored to specific applications and operational needs.
  • Material Options: The chains are available in materials such as POM-D, PA6.6, and PP, each offering unique properties like low friction, high strength, and suitability for high-temperature applications.

Applications and Benefits

  • Wide Range of Applications: The uni ITB, 253, and 255 chains are versatile solutions for various industries, including multi-strand conveyor systems, bakery pan handling, beverage bottling, glass container manufacturing, and more. The ITB excels in straight-running applications, while the 253 and 255 chains are designed for side-flexing, ensuring smooth transitions and consistent product handling when used together.
  • Reduced Maintenance and Downtime: The innovative design of the ITB uni lockpin system ensures easy installation and removal, significantly reducing maintenance time and costs. The compatibility of these products with existing conveyor designs allows for straightforward integration, making them ideal for enhancing current setups.
  • Safety and Efficiency: The closed flat top design, combined with reduced gaps between links, minimizes the risk of product spillage, enhancing workplace safety. The lightweight nature of the uni ITB, 253, and 255 chains also contributes to reduced energy consumption, optimizing operational costs.
  • Supporting Products: To enhance the performance and ease of installation, the uni ITB is complemented by the uni UltraFit® Two-Part Sprocket. This sprocket design simplifies the installation and alignment process, allowing for quick and accurate setup without the need for special tools. This innovation reduces downtime and enhances belt performance, making it a valuable addition to any conveyor system. Learn More about the uni UltraFit® Two-Part Sprocket aqui.

Investing in U.S. Production and Inventory

At Ammeraal Beltech, we’ve made significant investments in our Chains & Components Program to better serve our customers. The new uni ITB is proudly molded and assembled in the U.S., ensuring superior quality and faster delivery times. For the uni 253 and 255 chains, our expanded U.S. storage facilities maintain a robust inventory, reducing lead times and ensuring prompt availability. Our commitment to being Built American Proud means these innovative products are designed to meet your needs with the reliability and support you deserve.

Ammeraal Beltech’s latest modular belt products are designed to meet the highest standards of quality and performance. Whether you are looking to enhance your existing systems or implement new solutions, the uni ITB, 253, and 255 chains offer unmatched reliability and efficiency. Learn more about our modular belt options aqui.

We are thrilled to announce the installation of a photovoltaic system at our facility in Ammeraal Beltech Czech Republic. This step marks a significant milestone in our sustainability journey.

Why solar energy?

Our EFB (European Fabrication Center) and CSC (Customer Solution Center) facilities in Czech Republic consume approximately 1.2 GWh of electric energy annually, which translates to 1.178 tons of CO₂ per year​. To address this environmental challenge and reduce our carbon footprint, we’ve embraced change and introduced a renewable energy system.

What we’ve done

We’ve installed a 459 kWp photovoltaic system on the industrial buildings of EuroFab and CSC. This advanced solar installation is designed to meet the high energy demands of industrial operations, reducing reliance on traditional energy sources.

By utilizing clean, renewable solar power, the project will significantly lower operational energy costs while also supporting sustainability goals.

What we expect

The PV system is designed to deliver measurable results:

– Annual electricity production: 430 MWh of clean, renewable energy.

– CO₂ reduction: Cutting emissions by 422 tons per year.

–  Environmental, Social, and Governance (ESG) compliance: making our business more environmentally friendly and sustainable.

This initiative will cover a substantial portion of our energy needs, significantly reducing our reliance on traditional energy sources while contributing to global efforts to combat climate change.

Funded by the European Union

This project was made possible through funding from the European Union, further demonstrating the shared commitment to sustainability and renewable energy innovation.

Learn more about ESG at Ammeraal Beltech

We’re committed to achieving and maintaining ESG compliance across all our operations. To learn more about how we’re integrating sustainable practices into our business strategy, visit our ESG page.

ZipGuide US Banner

Now Available for Sales in the US 

Exciting news for American industries! ZipGuide by Ammeraal Beltech is now available for sales across the United States. This cutting-edge conveyor belt technology is poised to revolutionize operations nationwide, offering unmatched performance and reliability to a broader market. 

Discover Unrivaled Performance 

  • Durability Redefined: ZipGuide belts are crafted from premium materials, ensuring superior grip and durability. This translates to extended operational life and reduced maintenance costs, making it a cost-effective solution for industrial applications. 
  • Effortless Installation: Featuring a lightning-fast, tool-free splicing method, ZipGuide simplifies installation and facilitates rapid repairs, minimizing downtime and operational disruptions. 
  • Customization for Your Needs: Whether in ceramics, wood, or corrugated materials, ZipGuide offers customizable solutions to meet specific operational challenges. Tailor your belt for maximum efficiency and performance in diverse industrial settings.
     
  • Safety and Efficiency: Engineered with safety in mind, ZipGuide enhances operational efficiency while ensuring a safer working environment. With no PU inhalations, it promotes a healthier workplace for your workforce. 

ZipGuide College

Applications 

From delicate ceramic tile handling to robust operations in wood and corrugated industries, ZipGuide delivers unparalleled performance and reliability, optimizing productivity across various sectors. 

Experience the ZipGuide Difference 

Join industry leaders who are already benefiting from ZipGuide’s superior performance. Visit Ammeraal Beltech’s ZipGuide Product Page to learn more and connect with your local representative. 

Upgrade your conveyor system with ZipGuide and redefine what’s possible! 

Ammeraal Beltech is proud to announce the expansion of our Soliflex homogeneous belt line with the new R18 Profile, now available in the US as part of our Built American Proud initiative. The R18 Profile is designed to enhance the handling of sticky food products, offering improved release and efficiency for critical applications. 

 

Key Features of the R18 Profile: 

  • Inverted Oval Design for Enhanced Release: The R18 Profile features an innovative inverted oval shape that reduces the contact surface between the belt and the product. This design is specifically engineered to minimize sticking, ensuring smoother product release and reducing waste during processing. 
  • Tailored for Sticky Products: The R18 Profile is highly effective in applications where food products are prone to sticking to the belt surface, such as leafy greens, dairy products, dough, and confectionery. This makes it an essential tool for improving operational efficiency in these challenging environments. 
  • Available in Center Bar and Full Bar Versions: The R18 Profile is available in both Center Bar and Full Bar configurations, providing versatility and adaptability to meet various processing needs. These belts are constructed from durable TPU material, ensuring high tensile strength and longevity under rigorous conditions. 

 

Specific Applications: 

  • Vegetable Processing: Perfect for handling leafy greens like lettuce or cabbage, ensuring minimal sticking and gentle product handling. 
  • Dairy and Cheese: Optimizes the processing of sticky dairy products, maintaining cleanliness and efficiency. 
  • Dough Processing: Provides a reliable solution for handling dough, where sticking can often disrupt production. 
  • Confeitaria & Doces: Ensures smooth release of sticky candies, reducing product loss and maintaining quality. 

 

Learn More: 

The R18 Profile, now available through our #BuiltAmericanProud initiative, represents a significant advancement in our Soliflex product line, offering superior performance for industries that require enhanced release properties. This expansion reflects Ammeraal Beltech’s commitment to innovation and customer satisfaction in the food processing sector. 

 

For more information about our Soliflex line and the new R18 Profile, visit our Soliflex product overview and the R18 product page for further details.

Ammeraal Beltech is proud to announce our participation in the 2024 Airports Council International – North America (ACI-NA) Annual Conference and Exhibition, a premier event where industry leaders gather to explore the latest technologies and innovations that are shaping the future of airport operations. Join us from September 7-10, 2024, in Grand Rapids, Michigan, at Booth GATE Pavilion 401 to discover how our cutting-edge belting solutions are driving the efficiency and sustainability of airports worldwide.

What to Expect at ACI-NA 2024

Airports are complex hubs where every detail must function seamlessly to keep passengers and goods moving efficiently. At Ammeraal Beltech, we understand that any disruption in these processes can lead to significant delays and operational challenges. Our “Powering Airport Movement” initiative is dedicated to ensuring that airports operate smoothly by providing reliable, high-performance conveyor belt solutions. With our expertise in optimizing Baggage Handling Systems (BHS) and other critical airport operations, we help airports maintain continuous movement, ensuring that passengers reach their destinations on time and that baggage is delivered without delay. Learn more about our solutions for airports here.

At Ammeraal Beltech, we understand that airport efficiency, safety, and sustainability are critical for success in today’s demanding aviation environment. With airports handling more passengers and baggage than ever before, it’s essential to have reliable partners who can provide innovative solutions to keep your operations running smoothly.

Our showcase will feature:

  • Energy-Efficient Solutions: Our AMMdurance belts are specifically engineered to minimize energy consumption, making your baggage handling systems more sustainable and cost-effective. These belts are crafted with a lower coefficient of friction, which reduces power usage and extends the lifespan of the belts, ensuring consistent, long-term performance. This innovation not only cuts operational costs but also aligns with your airport’s sustainability goals, helping you achieve higher efficiency while maintaining environmental responsibility.
  • Low-Noise Belts: Noise reduction is vital in creating a comfortable and efficient airport environment. Our low-noise conveyor belts contribute to quieter operations, improving both passenger satisfaction and working conditions for airport staff. Designed for high-performance with minimal sound, these belts ensure a pleasant atmosphere without compromising efficiency.
  • American-Made, Built to Last: Ammeraal Beltech is Built American Proud, reflecting our commitment to using American-made materials and supporting local jobs. For the airport industry, this means shorter lead times, enhanced supply chain reliability, and superior product quality that you can depend on. Our dedication to local manufacturing ensures that our belting solutions meet the highest standards, delivering consistent, reliable performance when it matters most.

Why Meet Us at ACI-NA 2024?

  • Expert Guidance: Our team of belting experts will be available throughout the event to discuss how our products can solve your specific challenges. With decades of experience in airport operations, we have the expertise to help you improve baggage handling, reduce energy consumption, and enhance overall operational efficiency.
  • Tailored Solutions: No two airports are the same, and that’s why we offer a range of customizable belting solutions to meet the specific demands of your operations. Whether you’re looking to optimize your baggage handling systems or implement more sustainable practices, we’re here to help you find the right products.
  • Industry Leadership: Ammeraal Beltech is a trusted name in the airport industry, with our products being used in airports across the globe. Our presence at ACI-NA 2024 highlights our dedication to staying at the forefront of innovation and providing airports with the tools they need to thrive.

Join us at Booth GATE Pavilion 401 to see firsthand how Ammeraal Beltech is leading the way in Powering Airport Movement. We look forward to sharing our knowledge and exploring new opportunities to help your airport achieve greater efficiency, reliability, and sustainability.

For more information about ACI-NA 2024 and how to connect with us during the event, please contact us aqui.

Let’s Power Airport Movement together!

With the manufacturing industry responsible for around 20% of global carbon emissions, we at AmmeraalBeltech know it’s critical to take action. We’re taking this opportunity to celebrate the milestones we’ve achieved in sustainability, and throughout October, we’re proud to highlight the practices and solutions that are reducing our environmental footprint. From our EcoVadis Gold Medal to our Built American Proud (BAP) initiative, we’re dedicated to providing sustainable belting solutions around the globe as we work toward a greener future.

Local Manufacturing for Global Impact

Our BAP initiative reduces emissions by producing belts closer to our U.S. customers, significantly cutting down on transportation-related pollution. With two manufacturing facilities, three fabrication sites, and 3 customer service centers across the U.S., we’re committed to localizing our supply chain and supporting sustainable practices. By keeping production close to home, we reduce carbon emissions and strengthen the American workforce, ensuring a cleaner and more efficient supply chain. This approach allows us to minimize our environmental footprint while continuing to deliver high-quality, reliable solutions to our customers.

Pioneering Energy Efficiency in Logistics and Airports

Energy efficiency and noise reduction are essential in industries like logistics and airports. In logistics, our ZipLink® belts feature silent splicing technology, reducing waste, minimizing downtime, and decreasing noise pollution for quieter operations. In airports, our specialized belting solutions, with a friction coefficient of μ < 0.17, reduce both energy consumption and noise pollution, contributing to more sustainable and quieter environments. These innovations help drive greener, quieter operations across warehouses and airports worldwide.

Food Safety and Waste Reduction: Cleaner and Smarter Solutions

For the food processing industry, where hygiene and sustainability are paramount, our Soliflex belts are designed to reduce food waste and ensure cleaner processing. Built from homogeneous materials, these belts help prevent food contamination and minimize the amount of product lost during production, making operations both safer and greener.

A Complete Range of Sustainable Solutions

Our sustainability efforts extend across industries. Whether it’s energy efficiency in logistics or reducing waste in food processing, our complete lineup of sustainable belting solutions is helping businesses worldwide achieve their sustainability goals. We design our products not only for performance but to help our customers build a greener future.

Join Us in Building a More Sustainable Future

This Sustainability Month, we invite you to explore how our innovations are making an impact. From local manufacturing to energy efficiency and food safety, we’re committed to driving real change. Together, we can work toward a more sustainable world.

Learn more about our efforts in the AMMEGA 2024 Sustainability Report

 

Ammeraal Beltech, a leading provider of conveyor belt solutions, has announced the relaunch of its Soliflex line in the United States as part of its #BuiltAmericanProud campaign. With a focus on American manufacturing excellence and enhanced production capabilities, Ammeraal Beltech’s Soliflex conveyor belts are now produced in the US, providing quicker delivery times and more responsive customer service. 

Learn more about what it means to be Built America Proud.

 

Highlighting the significance of the #BuiltAmericanProud campaign
“This campaign is about more than just making our belts in the USA. It's about a commitment to quality, innovation, and supporting American industries and workers. It's about embodying the spirit of American craftsmanship in everything we do.”
Cody Gray
Product Manager

Ammeraal Beltech makes durable and highly precise solutions that power businesses

Ammeraal Beltech, a leading global provider of conveyor belting solutions and a brand of AMMEGA Group, will showcase efficient, safe and customizable belting solutions at PACK EXPO International 2024 (November 3-6) booth # S-3076. Ammeraal Beltech is designing belts to meet the demands of smarter, faster, and highly precise operations. With an established reputation for developing innovative and customizable solutions for various applications, Ammeraal Beltech is the leading manufacturer of process and conveyor belting.

“As manufacturers look to improve efficiency, lower costs, and reduce the physical demands on warehouse employees, these needs also translate to conveying equipment. Our goal is to continually support manufacturers, including startups and smaller emerging brands, with solutions to advance their business,’’ said Niels van den Boogert, Vice President/General Manager, Conveying Solutions, at AMMEGA.

In the high-speed, high-precision, and often harsh environments of today’s increasingly sophisticated warehouses, any equipment failure doesn’t just result in unexpected maintenance downtime but potential danger to the facility and operators. These operations demand belt attributes like superior material strength, friction resistance, and impact resistance. Manufacturers need to ensure worker convenience and implement solutions tailored to reduce physical strain associated with workplace injuries and lost time. This also includes low-noise solutions which can help to minimize noise pollution and the need for uncomfortable hearing protection. The Ammeraal Beltech team will be showcasing a variety of solutions at this year’s PACK EXPO International designed to address these concerns, such as:

  • uni Direct Drive Spiral System™ – The patented design of the uni Direct Drive System delivers the smoothest unforced engagement in the market. It ensures consistent operation, even in the most challenging environments. As the uni Direct Drive System is positive driven, it operates with greatly reduced belt tension. This increases belt life and reduces sensitivity to environmental factors such as ice buildup, grease and contamination. It reduces maintenance, cleaning associated with friction issues, and technical adjustments. Partners benefit from the extensive knowledge of our US and Global Spiral Belt Support Team, who are on hand to assist with the design of your Direct Drive System Spiral.
  • uni 253 and 255 – the new side-flexing conveyor chain – is important news for the bakery, beverage, and glass containermanufacturing industries. This chain belt was recently released to expand the uni modular chain product line to address multiple industry needs. In bottling, where higher speeds mean faster wear, the thicker top plate will outlast traditional slat top chain, while also providing a smoother surface to minimize product loss during production. In bakery, the thicker top plate provides a longer lifetime of the chain belt when contacting heavy metal pans. The plastic or nylon belt chain will also provide less wear on the pans mitigating pan replacement costs compared to stainless steel chain.
  • Uni ITB (Industrial Thick Belt) – AMMEGA will showcase the latest addition to its modular belting lineup. This belt can withstand abrasive environments where wear and impact resistance are crucial for productivity and streamlined operations.
  • Green Belting – Quality tapes, fabrics and belts, dedicated to meeting the ever-changing demands of the industry. The solution-driven products are designed to improve processes, reduce costs, and improve bottom line.
  • ZipLink® – Belts with easy to install features, eliminate the need for specialized labor and support, resulting in better efficiency. ZipLink is an ultimate solution for costly machine downtime across a variety of industries, including food and beverage. Ziplink belts provide customers with easy to install features that eliminate the need for specialized labor and external support, resulting in better efficiency. The belt no splice area provides a more ideal environment for production speed increase. Additional benefits include no extra thickness spots or metal parts that have the potential to damage machinery and products. Additionally, it can be customized with a variety of top-cover materials to best suit manufacturers’ needs.
  • RAPPLON®brand of High-Performance Flat Belts – A proven solution since 1957, these belts are known for their quality and precision.
  • Ammeral Beltech’s coating solutions can be made of various materials that influence the suitability of belts across different applications.

Ammeraal Beltech designs conveying solutions that are “Built American Proud” in keeping with AMMEGA Group’s commitment to become the belting partner of choice. Ammeraal Beltech sources American-made materials, employs local experts, and locally manufactures belts for U.S. customers. “We pride ourselves in being a one-stop belt shop and our solutions are high-quality, reliable, and brought to American customers quickly through a sustainable supply chain,” said Boogert.

Meet Ammeraal Beltech’s experienced team at PACK EXPO International 2024 – booth # S-3076 – to learn more.