Modern high performance corrugators produce very large volumes. Leading Original Equipment Manufacturers and End Users choose Ammeraal Beltech belting solutions for their reliability and safe processing.
我们提供用于纸卷处理的重负荷 uni 模组输送带、瓦楞成形机上使用的工艺输送带、用于堆垛运输系统的 uni 模组输送带，以及用于纸品加工的特定行业工艺输送带。
“Ammeraal Beltech, for the widest range of industry-specific belting solutions. Our belts will help you improve the efficiency of your production process.”
Hermann Nelles
Global Industry Segment Manager Paper, Print & Corrugated Board
浏览瓦楞纸板流程和我们推荐的产品
This infographic is used as a general indicative example only.
Actual factory and process configurations could vary, but our industry experts know them all.
If you need it, we’ve got it – Ammeraal Beltech offers the widest range of conveyor and process belts to fulfill all the application requirements of the Corrugated Board and Box-Making Industry.
纸卷传送到瓦楞成形机上，瓦楞加工由此开始。XLB模组带向供纸机提供纸卷。
Main challenges
- Reliable paper supply
- Damage to the paper-reels
Solutions
- Easy handling
- Safety
This high-speed (up to 400 m/min) process involves lifting freshly glued, single-faced web to the bridges. For this step, belts are often paired in a ‘sandwich’ construction.
Main challenges
- Paper jams caused by web slippage
- Belt elongation / tracking issues
- Damage from mechanical fasteners
- Maintenance and repair
- Temperature resistance up to 120 °C and high moisture
Solutions
- Bridge riser belt solutions reduce waste and increase up-time
- Fabric surface matches application friction needs
- ZipLink® splicing eliminates the need for mechanical fasteners and is quick, strong and won’t hurt your product
- ZipLink® Belts won’t mistrack, splicing is quick and splice kits are super-easy to use
- ZipLink® Belts can handle high temperatures and high moisture levels
该应用需要在上胶和贴合途中将纸输送到桥上。
Main challenges
- Short lifetimes for belts due to high temperature and moisture levels
- Marking of paper
- Paper tears
Solutions
- Heat and humidity resistant belts for a longer life expectancy
- No moisture seepage from belt
- Cotton covers offer the most reliable grip for safe transportation
该流程涉及精确的产品定位及下行拉距输送带；穿孔、耐摩擦和耐磨输送带和真空系统滑床用于无故障板材控制。
Main challenges
- Loss of product control when belts curl at the edges
- Downtime due to mistracking
- Downtime for splicing
- Mechanical fasteners damage sheets and cause extra wear on slider beds
Solutions
- The no-curl technology used in Ammeraal Beltech belts solves this problem
- ZipLink® splices remain unaffected up to 70 °C and don’t require retensioning
- No dismantling is needed for splicing with ZipLink® and installation takes 15 minutes
- Homogeneous ZipLink® splice reduces potential for damage and wear
这一步包括堆叠/纸板对齐、分离和运输到多台堆垛机的其中一台。在此过程中，控制纸板的移动至关重要。
Main challenges
- Tracking issues when loading warm sheets onto stacker belt
Solutions
- The precise performance of Ammeraal Beltech belts means fewer manual interventions to get proper stacks
从堆垛机上移走纸垛可通过输送带来完成，提高了效率、减少了废料并降低了工人受伤的风险。
Main challenges
- Operator / worker safety (walking on rollers)
- Product damage
Solutions
- New uni JCB boasts a special anti-slip Y-surface and clearly marked belt edges
- The uni JCB eliminates contact pressure damage, dirt marking and elephant’s feet
（前置）进料带可实现连续不断的纸板供应，用于进一步加工；位于其他机器之间，为 Flexo 糊盒机和制壳机提供原料。
Main challenges
- Marking of board by fastener or cover profile
Solutions
- Ammeraal Beltech belts are designed to eliminate marking
- Our own unique Ultrafeed 500 is well known in the industry
折叠段需要能够精确折叠坯件的专业输送带。艾玛拉皮带的 Flexo 糊盒机输送带具有正向抓力表面，可消除打滑和堵塞。
Main challenges
- Maintaining production speed without sacrificing product quality
Solutions
- Our belts prevent slippage, even at full operating speed
Many different types of process belts for various machine-types and processes are available. Infeed belts (timing belts, vacuum belts, flat belts etc.) pushing the sheets into the converting machine. Transfer belts and transport belts plunge the sheets through the printing units.
Main challenges
Product waste
- Imperfect product functioning
- Damage from failing fasteners
- Comes at highest of costs because the product is at finishing stage
Machine down time
- Short belt life from edge fraying
- Belt replacement is a long process
- Fastener failure
Solutions
- Easy to install
- Extended lifetime
- Accuracy
- No damage
- Heat-resistance
在生产流程的这一环节，瓦楞板在折成盒子之前先进行印刷。
Main challenges
- Mistracking leads to poor printing quality
- Very time-consuming belt replacement
Solutions
- The Ammeraal Beltech base belt / timing belt system offers outstanding accuracy
- Our belts can be replaced on-site quickly and easily
将坯件送入糊盒机并通过传送带和糊盒机输送带穿过糊盒机。
Main challenges
- Excessive belt cover wear leading to frequent downtime
Solutions
- Hard-wearing covers and durable belts deliver much longer belt life expectancy