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This infographic is used as a general indicative example only.
Actual factory and process configurations could vary, but our industry experts know them all.
在纺纱厂中,解包机是生产纱线的一连串工序中的首要环节。解包机将纤维块从包中释放出来,并通过气流将纤维传送到清洁区。
Main challenges
- Closure of the air channel to ensure a proper vacuum system
- Instability and vibrations hindering proper functionality
- Wear from punching and screwing
Solutions
- Laterally stable belts for closure / coverage of the air channel
- Stable and lengthwise flexible belts for smooth movements
- Rigid and wear resistance belts for longer belt life
梳棉机将散纤维排列成簇或绒面。梳棉机由动力传动输送带驱动并安装了棉条带,以确保梳棉条出机时无摩擦。
Main challenges
- Limiting downtime and maintenance
- Improving the workplace ergonomics
- Fibre accumulation blocking output
Solutions
- Long service life Power Transmission Belts
- Low noise belts
- Smooth / frictionless surfaces preventing fibres sticking to the belt
并条机对纺织纤维进行拉伸并保持平行,该流程用于消除棉条内的差异。梳棉条通过几个位于载重辊筒之间的拉伸装置,并在环路中减慢旋转速度进入旋转罐。
Main challenges
- Accuracy and speed
- Fibre accumulating on the belts
- Energy consumption
- Reducing downtime
Solutions
- High quality and precision belting
- Smooth / frictionless surfaces preventing fibres sticking to the belt
- RAPPLON® Belts are durable and are extremely energy efficient
精梳是一种制备纤维用于纺纱和生产更光滑、更纤细、更牢固以及更均匀纱线的方法。精梳通常限于高等级、长纤天然纤维。
Main challenges
- Avoiding fibre accumulation
- Avoiding elongation
- Waste reduction
Solutions
- Smooth / frictionless surfaces preventing fibres sticking to the belt
- Clean high grip belts provide excellent fibre transport
纺纱机将粗纱缠绕在桩上,将其拉细并卷绕,制成纱线。粗纱从线筒中拉出并通过辊筒进料,辊筒以几种不同的速度进料。从而使粗纱以一致的速度拉细。
Main challenges
- Maintaining consistent spindle speed
- Producing uniform high quality yarn
Solutions
- High grip belts which can maintain a consistent tension (no elongation)
- Wear resistant precision RAPPLON® belts!
转杯纺纱工艺比环锭纺纱更高效,主要用于粗纱。
Main challenges
- Long service life by high speed
- Reducing downtime and energy consumption
Solutions
- High rubber quality provides a wear resistant surface
- Abrasion resistant belts
- RAPPLON® Belts are durable and are extremely energy efficient
将两根或更多根单根线捻在一起形成一根多股捻纱。锭子由切向传动带或独立电机驱动。
Main challenges
- Minimising dust
- Maintaining uniform spindle speed
- Reduce maintenance costs
Solutions
- Increased shore hardness to avoid dust
- High rubber quality for precise spindle speed
- Wear resistant belts for long service life
卷绕机是用于将细绳、麻线,软线、线、纱、绳,导线、丝带、胶带缠绕到线筒上的机器。现代机器配有弹性输送带用于运输管纱,而老机器则由切向传动带驱动。
Main challenges
- Easy fitting
- Reducing / eliminating static
- Maximising uptime
Solutions
- Wide elastic belt range
- RAPPLON® antistatic belts
- Tangential belts with XNBR rubber for long service life
用于气动清洁开口、环锭纺纱机、捻线机、卷绕机和放线机。行进吸尘器可大大减少手动清洁工作。片基带向前、向后移动机器,同时驱动真空吸尘器。
Main challenges
- Extended lifetime
- Strength of the narrow belts
Solutions
- Classic Tangential Belt with polyamide tensile member
- High quality wear resistant RAPPLON®
人造纤维通常非常均匀,就触觉而言缺乏“特性”。纹理化处理是在长丝中形成卷曲、圈绕、卷绕或褶皱以赋予纱线典型特征。
Main challenges
- High temperatures
- Heavy loads
- Abrasive environment
Solutions
- High heat compatibility
- Classic tangential belts with polyamide tensile members
- Handling heavy loads at medium speed
- Long service life – highly wear and abrasion resistant belts
