Important news for the bakery, beverage, and glass container manufacturing industries. There is a new chain series available from our modular belts range.
To meet the challenges in cooling deformation and chain weight, we’ve made improvements to the products we already have in our product portfolio, and developed a new, thicker, but lighter conveyor chain series.
Read on to learn more about it!
What is our side-flexing uni 253 and 255 series?
The uni 253 and uni 255 are modular plastic chains that have been designed with a specific emphasis on plate thickness to overcome the challenges faced by the bakery, beverage, and glass container manufacturing industries.
These side flexing chain series ensure exceptional product stability during lateral movements and smooth transitions between chains and moduulimodulahihnat, providing maximum product safety throughout the entire conveying process.
uni 253 and uni 255 chains: what you need to know
Product details
– The belt’s pitch is 25.4 mm (1″ in). The thickness equals 8.7 mm (0.34 in) for uni 253 and 12.7 mm (0.5 in) for uni 255.
– Bevel, TAB, and magnetic hinges are available for uni 253. TAB and magnetic hinges are available for uni 255.
– The top surface for uni 253 can be flush grid (FG) or flat top (FT). The top surface for uni 255 is flat top (FT).
– The belt fits industry standard 880 / 879 / 881 conveyor track.
– There are supporting products available. Sprockets are a must, and there are also components such as curves, tracks, wearstrips, etc.
For the detailed product and components range as well as CAD drawings, you can refer to the product page for chain belts. Please note that there are sizes available upon request – such as tooth sizes in sprockets. If you need a customized solution, do not hesitate to reach out.
Materiaalit
The series is available in different materials. Below you can learn more about the materials and colors used for this new chain and how their features suit the belt’s purpose:
POM D – standard blue food-grade material for chains for general applications.
PA6 – black food-grade thermoplastic material meant for bakery and glass bottling. Very strong, stiff, with a high resistance to wear.
PA6.6-GFH – black food-grade heat-stabilized thermoplastic material with glass fiber reinforcement. It’s even more resistant to wear, as the glass fiber contributes to increasing these properties. Its maximum permissible working temperature is 180 °C.
POM-DK – dark grey reinforced POM material – acetal with Kevlar enhanced lubrication for food containers, one-way glass bottles high-speed dry applications, or bottling (PET case packers/palletizers). It provides lower friction and better wear resistance in the long term.
The standard default pin material for all 253 and 255 chains is stainless steel.
Ominaisuudet
– Optimal performance and reliability – the chains can be used in a wide range of applications, low and high speed, as well as mass and single conveyors on both side-flexing and straight-running lines.
– Ultimate wear resistance – heavy-duty thickness withstands high workload capacity.
– Improved stability of product transport and lateral transfers and less pulsation risk and polygonal effect. It’s all thanks to top-flight flatness and reduced gaps between links. The series optimizes container handling and minimizes downtime caused by product spillage.
– Reduced total cost of ownership and energy efficiency. The belt is lightweight, but without compromising strength.
Typical applications
These series are designed to withstand high working temperatures and abrasive environments. Here are examples of typical applications where uni 253 / 255 can shine:
– Multi-strand conveyor systems – straight and side-flexing sections combined on a single conveyor.
– Bakery industry – pan handling systems and lid handling systems.
– Beverage industry – wine bottling, soft drinks, water, beer processing lines.
– Glass container manufacturing plants, returnable glass processing lines, filler applications.
Contact us to learn more!
uni 253 / 255 ensures smooth and reliable transport of items, minimizing the risk of breakage and ensuring consistent output.
Get in touch with our sales team to discuss the product details and see how it can optimize your processes!
ZipLock offers an ideal solution for situations where minimizing belt replacement time is crucial, such as in airports and distribution centers, but also tire, corrugated board production, recycling plants.
Specifically designed for use in hard-to-reach areas, ZipLock eliminates the need for traditional mechanical belt fasteners, whether metal or plastic. These conventional fasteners can often introduce issues like noise, irregular belt movement, and potential damage to the belt load.
To ensure we provide the best solution portfolio, we are extending the range to now include a thinner Ziplock. The needs of the paper and logistics industries call for thinner, 2.3 mm belts, particularly for belt fastening applications and for endlessing the belt without the press. While it was previously not possible with the medium loop spiral fabric, which has a thickness 2.4 mm, now it is possible.
The new 589365 Flexam Ziplock type features small loop spiral fabric is just 1.8 mm thick, leading to increased ease of replacement and installation, as well as better cost-efficiency.
Choose Ziplock for easy belt installation and repairs!
To ensure we provide belts that meet the industry standards and to accommodate our ever-expanding range of chains and components, we are excited to introduce the latest addition to our modular belting lineup – uni ITB (Industrial Thick Belt).
This belt is meant for heavy loads in abrasive environments where wear and impact resistance are crucial for productivity and streamlined operations. It is easy to mount thanks to the uni Lockpin system and even easier when complemented with UltraFit® two-part sprockets. ITB can also run on standard sprockets.
Curious to learn more? Read on!
Product details
The belt’s pitch is 1.0″ and the thickness equals 0.5″. A smaller pitch minimises the polygonal effect, reducing tension fluctuations and enabling smaller inline transfer gaps for precise and consistent product conveying.
The heavy-duty thickness significantly boosts load capacity, ensuring it can withstand the wear of the most demanding manufacturing processes.
Top surface flatness enhances product stability and the solid closed hinge on the underside of the link enhances the belt’s wear resistance, and weight distribution.
The uni ITB can smoothly run in both directions.
UltraFit® Two-part sprocket system – how does it work?
As mentioned before, uni ITB can run on UltraFit® two-part sprockets.
The UltraFit® system saves time and cuts costs with its built-in interchangeable adapters, ensuring perfect sprocket alignment across the belt width. These adapters come in two sizes: 25.0 mm (0.98 in) and 76.0 mm (2.99 in). Additionally, for the ITB, the UltraFit® is available with 16, 18, and 21 teeth, featuring adapters that fit both Metric and Imperial bore sizes for compatibility with most existing systems.
UltraFit® system offers several key benefits, including quick and simple sprocket installation or replacement, and easy belt re-alignment for improved performance, thanks to its adapters. The belt replacement can be done by just one person, eliminating the need for heavy lifting and increasing safety. The system ensures outstanding performance and reliability, increasing efficiency while reducing maintenance costs.
The belt can be up and running in 30 minutes!
Learn More About uni ITB
For more detailed insights into how the uni ITB can optimize your industrial operations, improve efficiency, reduce downtime, and lower overall operational costs for your facility, click here.
Parcel sortation facilities often have belts installed in hard-to-reach locations, making it challenging and hazardous to bring in splicing tools. Replacing these belts quickly and easily is difficult. Possible issues could arise from using an external company for fitting jobs, having an inexperienced maintenance team, or handling heavy splicing tools.
Changing the type or location of the belt is not a viable solution. However, we can ensure that belts can be replaced quickly, easily, and without special tools. With the right solutions, you can have the belt running again within minutes.
So, what is the correct solution?
Meet ZipLink®, the latest innovation from Ammeraal Beltech, designed to transform the way you manage your conveyor systems.
The belt’s design combines cover materials with a spiral, which can be joined at any length with one single pin. As there is no splice area, there are also no weaker points in the whole belt, no extra thickness spots, or metal parts to damage machineries and goods.
This game-changing belt link insert simplifies belt swapping, reducing maintenance costs.
ZipLink® benefits
- Increased operation time. ZipLink® drastically reduces system downtime with belt installations completed in just minutes, leading to lower maintenance time and costs.
- Silent splice. ZipLink® offers a silent splice, unlike mechanical fasteners. It prevents damage to the conveyor and avoids adding load to the belt.
- Operational safety. Safe on-site installation is ensured without the need for heavy equipment.
- Economical use. With ZipLink®, there is no friction difference between the belt and the insert, resulting in smooth and economical operation.
Ammeraal Beltech clients utilize ZipLink® in various applications, including gapping, live roller, strip merge, general and incline transport, and high-speed merging. Many ZipLink® users have reduced the time and personnel needed for belt changes by over 50%.
Do you want to increase your production time and minimize downtime? Go to the link to learn more about ZipLink and our other belts for logistics!
Conveyor systems are the backbone of fruit and vegetable processing plants, ensuring a smooth, continuous product flow. However, these systems are not foolproof and for food processors, this risk is unacceptable.
At first glance, inclined finger cleats may seem like just another accessory of a conveyor belt. However, it’s thanks to them that fruit and vegetables don’t fall off in inclined conveyors and can be safely transported in dry bins or in the line outfeed.
The latest addition to the Ammeraal Beltech portfolio, inclined finger cleats h 100 mm, ensure maximum food safety and efficiency in fruit and vegetable processing lines. They fully meet the international EU and FDA regulations. Their unique design – with no central pin – enhances the cleats’ durability and minimizes the risk of breakage, making them an invaluable addition to any food processing conveyor system.
Reduced risk of breakage means less chance of broken cleat parts making their way into food. This is crucial for maintaining high food safety standards and avoiding costly recalls.
Designed to handle delicate items like fruits and vegetables, these cleats ensure that products are correctly positioned and gently handled. This reduces bruising and damage, preserving the quality of the food and ensuring a correct shelf life.
Contact our sales team for more information about this product and other solutions for fruit and vegetables and food safety!
Ammeraal Beltech is excited to announce the expansion of our modular portfolio with the launch of three new products: the UNI ITB modular belt, and the uni 253 and uni 255 belt chains. These additions are engineered to meet the evolving demands of various industries, including bakery, beverage, corrugated and glass container manufacturing. The new products offer superior performance, durability, and versatility, ensuring that your operations run smoothly and efficiently.
uni Industrial Thick Belt (ITB)
The uni Industrial Thick Belt, or ITB, is proudly molded and assembled in Reading, Pennsylvania, exemplifying our commitment to bringing more production to the U.S. and being Built American Proud. This heavy-duty, straight-running modular belt is perfect for demanding applications, including bakery, beverage, tire, and corrugated industries. Key features of the uni ITB include:
- Enhanced Stability: A 0.5 inch thickness, a 1.0 inch pitch, and smooth flat top surface ensure consistent motion and maximum product stability. When paired with the uni 255 chain, the uni ITB facilitates seamless lateral transfers, making it perfect for applications that require precise product movement.
- Superior Wear Resistance: The solid closed hinge design and high-quality uni lockpin provide excellent protection against abrasive contamination, reducing pin wear and extending the belt’s lifespan.
- Seamless Integration: The uni ITB offers compatibility with existing conveyor systems, allowing for seamless integration into current setups and eliminating the need for any conveyor design modifications.
uni 253 and 255 Chains
The uni 253 and 255 chains are the latest innovations in our side-flexing modular chain belt range. Designed with a focus on plate thickness, these chains offer unique benefits suited to different operational needs.
- Plate Thickness: The uni 253 chain features a thickness of 0.34 inches, offering a balance of strength and flexibility, making it suitable for standard applications. The uni 255 chain, with a thickness of 0.5 inch, provides additional durability and stability, ideal for more demanding environments.
- Hinge Types: The uni 253 is available with bevel, TAB, and magnetic hinges, while the uni 255 offers TAB and magnetic hinge options. These variations ensure that the chains can be tailored to specific applications and operational needs.
- Material Options: The chains are available in materials such as POM-D, PA6.6, and PP, each offering unique properties like low friction, high strength, and suitability for high-temperature applications.
Applications and Benefits
- Wide Range of Applications: The uni ITB, 253, and 255 chains are versatile solutions for various industries, including multi-strand conveyor systems, bakery pan handling, beverage bottling, glass container manufacturing, and more. The ITB excels in straight-running applications, while the 253 and 255 chains are designed for side-flexing, ensuring smooth transitions and consistent product handling when used together.
- Reduced Maintenance and Downtime: The innovative design of the ITB uni lockpin system ensures easy installation and removal, significantly reducing maintenance time and costs. The compatibility of these products with existing conveyor designs allows for straightforward integration, making them ideal for enhancing current setups.
- Safety and Efficiency: The closed flat top design, combined with reduced gaps between links, minimizes the risk of product spillage, enhancing workplace safety. The lightweight nature of the uni ITB, 253, and 255 chains also contributes to reduced energy consumption, optimizing operational costs.
- Supporting Products: To enhance the performance and ease of installation, the uni ITB is complemented by the uni UltraFit® Two-Part Sprocket. This sprocket design simplifies the installation and alignment process, allowing for quick and accurate setup without the need for special tools. This innovation reduces downtime and enhances belt performance, making it a valuable addition to any conveyor system. Learn More about the uni UltraFit® Two-Part Sprocket tässä.
Investing in U.S. Production and Inventory
At Ammeraal Beltech, we’ve made significant investments in our Chains & Components Program to better serve our customers. The new uni ITB is proudly molded and assembled in the U.S., ensuring superior quality and faster delivery times. For the uni 253 and 255 chains, our expanded U.S. storage facilities maintain a robust inventory, reducing lead times and ensuring prompt availability. Our commitment to being Built American Proud means these innovative products are designed to meet your needs with the reliability and support you deserve.
Ammeraal Beltech’s latest modular belt products are designed to meet the highest standards of quality and performance. Whether you are looking to enhance your existing systems or implement new solutions, the uni ITB, 253, and 255 chains offer unmatched reliability and efficiency. Learn more about our modular belt options tässä.
We are thrilled to announce the installation of a photovoltaic system at our facility in Ammeraal Beltech Czech Republic. This step marks a significant milestone in our sustainability journey.
Why solar energy?
Our EFB (European Fabrication Center) and CSC (Customer Solution Center) facilities in Czech Republic consume approximately 1.2 GWh of electric energy annually, which translates to 1.178 tons of CO₂ per year. To address this environmental challenge and reduce our carbon footprint, we’ve embraced change and introduced a renewable energy system.
What we’ve done
We’ve installed a 459 kWp photovoltaic system on the industrial buildings of EuroFab and CSC. This advanced solar installation is designed to meet the high energy demands of industrial operations, reducing reliance on traditional energy sources.
By utilizing clean, renewable solar power, the project will significantly lower operational energy costs while also supporting sustainability goals.
What we expect
The PV system is designed to deliver measurable results:
– Annual electricity production: 430 MWh of clean, renewable energy.
– CO₂ reduction: Cutting emissions by 422 tons per year.
– Environmental, Social, and Governance (ESG) compliance: making our business more environmentally friendly and sustainable.
This initiative will cover a substantial portion of our energy needs, significantly reducing our reliance on traditional energy sources while contributing to global efforts to combat climate change.
Funded by the European Union
This project was made possible through funding from the European Union, further demonstrating the shared commitment to sustainability and renewable energy innovation.
Learn more about ESG at Ammeraal Beltech
We’re committed to achieving and maintaining ESG compliance across all our operations. To learn more about how we’re integrating sustainable practices into our business strategy, visit our ESG page.
For Ammeraal Beltech, sustainability is a priority. With every innovation and new solution we come up with, we always think of ways to impact the world around us positively. Our newest concept – Circle Links is the future of sustainable modular belting solutions.
The future of the industry
Sustainable thinking is the foundation of our brand, and we always consider it. The newest concept we are happy to introduce is the key to revolutionising the world of belting as we know it. During their intense life cycle, belts can be damaged or worn down by hard usage, and, after some time, rendered useless. At the end of this cycle, belts are thrown away as they have no further application. But what if that was not the end of their journey?
The concept of recycling is no longer a novelty, but the idea of recycling conveyor belts and reusing the polymers as products in corrugated applications – is something a little different.
How does it work?
The concept of Circle Links is split into three steps. First, we collect the damaged and worn-down belts instead of disposing them. This part of the process assumes that the old belts do not contribute to the waste littering our planet, but instead, they are given a second life. Next, we use the patented technology for plastic resin sorting to recycle the belt. Finally, the recycled polymer material is reused in a new link with up to 100% recycled material.
Sustainability is the new goal
Through recycling and reusing the polymers in new belts and products, we are ensuring that the plastic materials do not pollute our planet, but instead are given a second life. We believe that circularity is the new standard, which is going to set the expectations and redefine the industry. Furthermore, there is no compromise on the quality of belts when compared to the standard materials.
If you’re looking for ways to improve the EcoVadis rating of your organisation and become a sustainability leader in your industry, Circle Links is the perfect solution.
Ota yhteyttä
Contact us to learn more about this innovative concept and its applications. Our experts at Ammeraal Beltech are happy to discuss how our sustainable thinking can influence your business.
Lentoasemat and logistics industries are facing growing pressure to reduce energy consumption and emissions. As concern over climate change grows, there is a greater emphasis on reducing the environmental impact of the industries contributing to greenhouse gas emissions, primarily due to the burning of fossil fuels for transportation. Sustainability is not just a trend, but rather necessity for any business that cares about long-term viability and resilience.
Keeping that in mind, we came up with the idea for a new conveyor belt that offers businesses an opportunity to reduce their carbon footprint and, at the same time, optimise their operational efficiency.
We are excited to introduce a groundbreaking conveyor belt that combines cutting-edge technology and eco-conscious design – AMMdurance rPET.
Positive impact on the planet, society, and business
There are three main benefits that AMMdurance rPET provides.
It all begins with the product’s creation, for this innovative new belt incorporates fabric produced from PET bottles. For every square metre of this new product, 14 PET bottles of 1.5 litres each are recycled. By utilising discarded plastic bottles and transforming them into high-quality fabric, AMMdurance rPET reduces CO2 emissions by 70% compared to the production of a standard synthetic belt, making it a plastic recycling champion.
AMMdurance rPET advanced design incorporates noise-reducing properties. When implemented in airports, the belt helps to significantly lower noise levels generated during operation, improving working conditions of airport operators and allowing them to hear important announcements without difficulties.
We should also mention that AMMdurance rPET maintains the high-quality performance you’ve come to expect from Ammeraal Beltech products. You don’t have to compromise on performance while enabling sustainable practices. The AMMdurance rPET low-noise fabric reduces friction between the belt and the underlying machinery, resulting in reduced power usage and longer belt life. At the same time, special dry treatment in conjunction with EX fabrics protects the belt’s material preventing contamination and subsequent shrinkage. It all minimises maintenance and downtime, helping you to save energy and reduce operational costs.
A game-changer in the conveyor belt industry
AMMdurance rPET represents our commitment to sustainable practices and environmental stewardship. It guarantees superior, long-term endurance combined with stable, long-lasting performance. By investing in this innovative product, you can demonstrate your company’s commitment to sustainability and enhance your standing in Environmental, Social, and Governance (ESG) while also achieving better business results and ensuring a comfortable working environment.
To learn more about AMMdurance rPET, please visit our product page.